Components of Thermal Power Station

Components of Thermal Power Station(courtesy:http://powerelectrical.blogspot.com/2007/03/thermal-power-plant-layout-and.html)

Superheater : Most of the modern boliers are having superheater and reheater arrangement. Superheater is a component of a steam-generating unit in which steam, after it has left the boiler drum, is heated above its saturation temperature. The amount of superheat added to the steam is influenced by the location, arrangement, and amount of superheater surface installed, as well as the rating of the boiler. The superheater may consist of one or more stages of tube banks arranged to effectively transfer heat from the products of combustion.Superheaters are classified as convection , radiant or combination of these.

Condenser : Steam after rotating steam turbine comes to condenser.Condenser refers here to the shell and tube heat exchanger (or surface condenser) installed at the outlet of every steam turbine in Thermal power stations of utility companies generally. These condensers are heat exchangers which convert steam from its gaseous to its liquid state, also known as phase transition. In so doing, the latent heat of steam is given out inside the condenser. Where water is in short supply an air cooled condenser is often used. An air cooled condenser is however significantly more expensive and cannot achieve as low a steam turbine backpressure (and therefore less efficient) as a surface condenser. The purpose is to condense the outlet (or exhaust) steam from steam turbine to obtain maximum efficiency and also to get the condensed steam in the form of pure water, otherwise known as condensate, back to steam generator or (boiler) as boiler feed water.

Condensers are classified as (i) Jet condensers or contact condensers (ii) Surface condensers.

In jet condensers the steam to be condensed mixes with the cooling water and the temperature of the condensate and the cooling water is same when leaving the condenser; and the condensate can't be recovered for use as feed water to the boiler; heat transfer is by direct conduction.

In surface condensers there is no direct contact between the steam to be condensed and the circulating cooling water. There is a wall interposed between them through heat must be convectively transferred.The temperature of the condensate may be higher than the temperature of the cooling water at outlet and the condnsate is recovered as feed water to the boiler.Both the cooling water and the condensate are separetely with drawn.Because of this advantage surface condensers are used in thermal power plants.Final output of condenser is water at low temperature is passed to high pressure feed water heater,it is heated and again passed as feed water to the boiler.Since we are passing water at high temperature as feed water the temperature inside the boiler does not dcrease and boiler efficincy also maintained.

Economiser : Flue gases coming out of the boiler carry lot of heat.Function of economiser is to recover some of the heat from the heat carried away in the flue gases up the chimney and utilize for heating the feed water to the boiler.It is placed in the passage of flue gases in between the exit from the boiler and the entry to the chimney.The use of economiser results in saving in coal consumption , increase in steaming rate and high boiler efficiency but needs extra investment and increase in maintenance costs and floor area required for the plant.This is used in all modern plants.In this a large number of small diameter thin walled tubes are placed between two headers.Feed water enters the tube through one header and leaves through the other.The flue gases flow out side the tubes usually in counter flow.

Air preheater : The remaining heat of flue gases is utilised by air preheater.It is a device used in steam boilers to transfer heat from the flue gases to the combustion air before the air enters the furnace. Also known as air heater; air-heating system. It is not shown in the lay out.But it is kept at a place near by where the air enters in to the boiler.
The purpose of the air preheater is to recover the heat from the flue gas from the boiler to improve boiler efficiency by burning warm air which increases combustion efficiency, and reducing useful heat lost from the flue. As a consequence, the gases are also sent to the chimney or stack at a lower temperature, allowing simplified design of the ducting and stack. It also allows control over the temperature of gases leaving the stack (to meet emissions regulations, for example).After extracting heat flue gases are passed to elctrostatic precipitator.